今天，”数字制造”一词经常被使用。 然而，企业如何利用数字制造来获得优势，以及它是什么？ 简单地说，数字制造是一个企业利用数字技术来提高其制造业务的过程。 利用实时数据分析优化整个制造过程，实现10%至1000%的生产率提高，可以通过数字制造实现，让制造商在其工厂内构建互联、网络和完全集成的环境。
由于数字化制造,制造商可以增加生产数量,减少库存,提高质量,缩短上市时间,消除瓶颈。 据德勤(Deloitte)透露,数字工厂投资的结果是,生产产量平均增加了10%,工厂产能利用率平均增加了11%,劳动生产率平均增加了12%。 根据德勤的数据，采用智能工厂计划可以帮助美国制造商在2007年至2030年间将劳动生产率提高三倍，而这一时期停滞不前。
制造商在实施任何数字化制造技术之前，应该确定他们想要解决的业务问题，比如更有效率的生产或更快的上市时间。 然后，为投资回报率制定渐进的、可衡量的目标。那些购买数字工厂技术却没有明确目标的早期用户常常失败。 下一个优先事项是人。 数字化工厂项目将继续在熟悉数字化制造的有远见卓识的领导者的指导下前进。 在领导之上，董事会必须参与进来，并了解其优势。 在这一层领导之下，倾听前线员工的工作量、瓶颈和期望值将决定技术是改善了底线，还是被搁置在一边。
据德勤(Deloitte)和其他公司称，数字制造项目的用例包括
预防昂贵的故障的预测性维护。
使用视觉分析、质量感知和检测来持续监控和测试产品和设备。
预防昂贵瓶颈的预测效果
监控温度以调整刀具以适应更高的温度。
改进工作站，以利于整个生产过程。
智能运输自动化物料搬运, 保证物料连续流动, 停止备份.
为了快速制作原型,使用了虚拟生产单元构成、数码产品模型、工程合作、数码双胞胎等。
实时跟踪资产。
调整生产以适应不断变化的客户需求和紧急订单的能力。

以西门子的数字工厂为例是明智的。
西门子是卓越的典范。 该公司从2010年开始在德国安堡开始数字化自己的制造工厂。 在接下来的十年里，这家工厂从25%的数字化/自动化发展到了75%。 令人惊讶的是，生产率增长了1，400%。 这个工厂在数字化之前可以生产五种产品。 西门子数字工业软件公司数字企业副总裁阿拉斯泰尔·奥查德说,该厂一年内可生产1300种产品,总生产能力达9000种。 交货需要24小时。 西门子数字工厂除其他外，采取长远的、宽广的视角来优化整个过程，甚至多个过程，而不仅仅是专注于改善单个工作单元的生产。
西门子利用数据分析技术检查了工厂从以前X射线零件中获得的3000万套数据。 该公司还考虑了200个额外变量，包括供应商、使用的机器、所涉及的特定操作人员、温度、湿度、机器维修数据等。 最后但并非最不重要的是，数字双胞胎有助于生产优化。 一个数字孪生兄弟可以很容易地向客户演示这项技术能为西门子这样的生产和使用数字工厂平台的企业做些什么。
此外，西门子正在鼓励其供应商实施数字化制造举措。 该公司鼓励供应商利用西门子的智能连接平台收集数据，并在工厂与智能婴儿车的联系人不断出现问题后向工厂推销维修服务。 当接触器开始轻微故障时，系统将婴儿车送到清洁站，而不是停止整个生产线。 大约一个月前，西门子收到新机器的数字双子，并委托它进行生产测试。 工厂在真机交付后，只需40分钟就可以开始全面生产。
尽管数字工厂技术有明显的好处，但据德勤统计，49%的美国制造商仍然坚持使用笔和纸。 如果他们使用数据分析，这些数据可能已经存在几个月了。 这种犹豫是有原因的。 高管们担心的问题包括安全漏洞以及导致生产线停止的错误。 这些合理的担忧有助于解释为什么德勤30%的受访者和19%的受访者正在考虑数字化工厂转型，但没有计划进行。

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