企业选择循环经济模式的趋势十分明显。 对于制造商来说,这种转变包括从”制造处置”线性经济过程转向增加产品整个生命周期的责任。 但是为了结束循环并降低成本,他们需要学会调整流程和产品。

循环经济的概念是,它有利于用户、生产者和环境,以尽量减少浪费和最大限度地实现可持续性。 最近,投入成本上升和资源波动等主要经济因素影响了这种转变,但企业接受循环经济还有其他一些重要原因。

有了循环的商业模式,制造业公司可以实现更强大的价值链关系,并获得长尾收入。 但要想获得回报,这一转变需要改变。 随着越来越多的公司采用循环经济和产品生命周期的增加,制造商不仅需要重新审视他们如何接近其企业资源规划解决方案,而且需要探索他们如何调整它们以适应这些新问题。

循环经济在制造业中的很大一部分影响清楚地体现在以下四个关键领域。

1. 创造具有逆向物流功能的”似新”产品

公司也开始理解再制造的重要性。 它比翻新更便宜,并且能够以与新资源相同的质量带回零部件销售。

当汽车和电子等行业最有意义的时候,像伊顿这样的公司就成为第一个实现其潜力的公司。 伊顿将公布他们的再制造计划以及他们迄今为止所看到的所有好处,包括减少对环境的影响。

循环经济的运作需要不断进行修理、改装和重新进货。 然而,某些数量和技术在系统内的接收、分类和再制造方面可能造成独特的困难。

单元的状态可以决定产品是否用于再制造,以及客户将经历哪些客户服务过程。 不仅要确认每个阶段都满足了项目条件,还要向潜在顾客提供任何保证或保证。

2. 为了扩大业务规模,你需要改变经营方式,以便接触更多的人。

当谈到大型、高价值资产(如重型制造设备)的生命周期延长时,一些用户宁愿不购买新的资产,而是选择一家专门从事大修和生命周期延长的公司。 出于这些原因,您应该事先考虑一些问题。

振兴和升级资产可以帮助拥有资产的公司保留50%的原材料价值。 这使他们能够更有效地操作这些资产,并通过售后市场提供的定制选项来增加巨大的价值。

在回收利用方面,你可以拆掉旧机器,也可以用环保技术重建新机器。 当公司决定重新制造他们的旧设备时,他们也可以将新技术投入到他们的产品中,否则是不可能的。 沃尔沃建筑设备公司正将这类机会视为他们继续创新和减少碳足迹的机会。

3 . 可 持续 的 包装 是 必要 的 。

向循环产品价值链迈进仍处于初级阶段,但已取得相当大的进展。 例如,像Loop这样的专门组织正在建立,以便为流行品牌引入可重复使用的包装。 根据一项可重复使用的包装协会研究,这一趋势正在运输包装中复制——85%的用户、制造商和服务提供商预计,在未来12个月内,可重复使用的包装的需求将增加。

随着政府对塑料包装的监管越来越严格,循环经济的重要性正在全世界范围内得到认可。 加拿大也正在制定规章制度,以巩固循环经济的未来。

例如,麦肯锡公司发现,美国16个州已经制定了直接针对一次性塑料和购物袋的法规。 他们还通过了一些额外的法案,将在未来三年内获得批准。

4. 避免绕圈子-这一切都归结于ERP。

企业资源规划软件需要进化以支持循环经济模式。 许多公司使用的传统制造软件已不再足够,不再支持循环经济的增长。 为了向前迈进,制造商需要使用ERP软件,它不仅可以帮助他们管理生产阶段,而且可以帮助他们管理产品的持续生命周期。

例如,该软件可以集成环境足迹管理工具,以捕获产品生命周期对环境的影响,并为决策支持提供信息。 这些信息可以包括产品使用后的废物百分比,并将有助于制造商了解他们可以在何处实施更可持续的做法。

企业需要帮助企业实现价值最大化和降低成本的软件。 ERP软件可以帮助监控产品生命周期成本,这些成本既适用于新产品,也适用于现有产品,以及优化合同和保修管理。

借助ERP软件,企业可以利用数字技术支持新的包装追溯系统。 例如,该软件可能使用地理位置或条形码扫描来帮助制造商核算和跟踪资产的所有权。 无论公司处理的是重新使用的包装,还是需要重新安装的产品或部件,反向物流可能是促进循环经济模式的最重要的单一功能。

逆向物流是一个复杂的课题,您的返回策略的要求可能差别很大。 您的企业资源规划系统也需要适应这些变化。 它应该让您管理识别退货库存的不同方法,并帮助您跟踪等待进入系统的物料。

不仅循环经济的需求日益增加,制造业也可以从中受益。 很明显,新方法如何帮助行业和个人在这个过程中节省时间和金钱。

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