人工智能是带动制造业第四次产业革命增长的主要技术进步之一。 AI在克服机器长时间停机、质量问题等挑战方面,具有在制造业中广泛使用的潜力。 制造商可以利用AI和机器学习提高运营效率,掌握生产数据,预测需求,简化运营。
据Capgemini调查结果显示,欧洲制造企业以51%的比重主导了AI解决方案的实施,其次是日本30%、美国28%。 研究结果显示,AI使用事例中,维护和质量管理分别占29%和27%。 制造商们正在实施更多的AI解决方案,这将永远改变制造业。
这是制造业的AI的四大要素，工厂可以实现这些要素，以改善生产的各个部分
（一）优化工厂运行
行业4.0已经开始数字化转型，旨在数字化、连接和优化所有制造工厂的运营。 制造企业可以利用AI工程挖掘实现这种转换,这是掌握系统瓶颈现象的快速方法。 这个过程使用人工智能和机器学习来分析可用的系统数据，以便可视化操作和突出系统低效率。
从过程优化开始，系统中的所有重要资产的数据以及所有设备的事件日志都是必需的。 幸运的是，现代数字工厂使用内置传感器的机器，这些传感器可以很容易地与过程挖掘工具共享数据。 这些工具可以在几个小时内完成流程挖掘并提供有价值的系统洞察力。如果一家公司在多个地区开展业务，这些工具可以比较流程并确定需要改进的系统领域。
2.预测维修需求
低效的维护方法是导致意外停机的主要原因之一。 基于定期检查的典型维护增加了损坏和磨损的可能性。 相反,AI驱动的预测维护利用实时数据和算法预测资产维护要求事项。
预测维护利用分布在整个系统并通过工业物联网传输的传感器的数据。 计算机化维护管理系统（CMMS）使用这些数据可视化实时状态。 人工智能(AI)驱动的软件不仅考虑了维护履历,还考虑了实时数据,可以预测资产何时需要维护,以避免破损和磨损。 根据普华永道的一份报告，预测性维护可以增加9%的正常运行时间，降低12%的成本，延长设备寿命，延长20%的老化资产寿命
（三）加强后勤管理
任何制造工厂的生命线都是物流管理。 这对加强供应链和提高生产效率至关重要。 AI在库存管理、材料处理、运输、资产追踪等物流领域应用非常广泛。
作为物流管理升级的出发点,可以购买材料处理用智能机器人,减少损失,提高生产率。 此外，人工智能驱动的库存管理系统可以提高库存的可视性，最大限度地利用资产和减少浪费。 最后,利用运输、资产追踪数据,AI可以推荐最佳路径,并推测出交货时间,以获得积极的顾客体验。
（四）达到质量标准
根据麻省理工学院的研究，59%的制造商使用人工智能来保证质量。 造成这种情况的一些原因包括设备和工具费用较低。 一般的AI/ML质量管理系统将产品与制造商提供的可接受的产品图像进行比较。 系统从错误中吸取教训，并根据反馈改进结果。
要进行电脑视觉质素控制,可能需要使用高清晰度摄影机,并在该地区提供足够的照明。 需要熟练的专业人士根据需求定制ML平台。 以人工智能为基础的多种系统在当今市场上被广泛使用，使你的生活更轻松、更便宜
AI也可以用于制造企业预测需求、做出顶级决策、打造数字双胞胎、改善产品设计等。 AI可以根据工厂的需求,以多种方式利用数据,提供提高工厂竞争力的解决方案。 随着业界的竞争力提高,AI使用事例将持续扩大,提前引进技术的制造企业将获得收益。
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