在0.44秒内,谷歌搜索结果将返回9770万个”物联网制造”结果。 装有传感器的设备能够主动监控自身健康的能力备受关注,因此可以积极进行维护,提高生产效率。 因此,据物联网分析公司(IoT Analytics)的资料显示,”制造业用IIoT(工业物联网)平台的全球支出将从2018年的16.7亿美元扩大到2024年的12.44亿美元,时隔7年有望达到40%的复合年增长率(CAGR)。

我会是最早承认物联网有潜力革新工业的人士之一。 尽管如此,物联网(IoT)支援机器的成功安装仍然存在很大的障碍,因此需要注意。 遗留机器、安全和法律问题,以及提高效率的较低的选择,构成了这些可能危害的大部分。

第一个障碍:遗产投资

对于许多制造商来说,以目前机器的形式存在巨大的沉没成本。 这些机器是定制型机器,在物联网时代到来之前购买,一般购买,因此连接物联网机器的容量不足。 其中大多数是运行 Windows 95 或更早的系统(是的,您看对了)的专用 PC,这个问题仍然很普遍。

据一些估计,3D信号公司首席执行官安农·申菲尔德(Amnon Shenfeld)说,全世界有6000万台机器,其中90%没有连接。 与此同时,70%的设备是15年以上的。

然而,由于更换这些设备非常昂贵(如果甚至有新的硬件或软件的话),而且仍然能完成原来的工作,制造商不愿意扔掉这些设备。 “如果它没有坏,就不要修理它”这句话显然是制造商们所接受的。 HPE 和 IBM 等公司一直在推动一种概念,即旧计算机可以通过使用负担得起的传感器来与物联网兼容,但接口转换器只是问题的一部分。

路障2:监管与安全

出口限制适用于所有美国制造商。 一些制造商必须遵守特别严格的联邦法律,管理收集的数据和保存地点,特别是在航空航天等行业或政府签订重大合同的行业。 这可能会使采用物联网战略具有挑战性,因为这个问题不仅涉及技术问题,而且涉及合规和法律问题。

毕竟,物联网(IoT)支持设备是与互联网直接连接,不断生成数据的设备,经常在云端保存和更新。 恶意行为者通过非法途径获取在线存储的数据的可能性越来越大。

路障3:更方便预算的替代办法

制造商应该慎重考虑,在提高生产率方面,除了昂贵的物联网战略之外,是否还有其他更便宜的替代品。 有时最简单的答案就是最好的答案。 举个例子,我在航空航天工业的前雇主成功地利用了直接的数据收集(手写KPI)、六西格玛来评估数据和精益制造废物减少概念,使生产率翻了两番。

改进常常伪装成很少的调整,包括把所有必要的工具放在需要这些工具的技术人员的旁边。 结果是如此惊人,以至于整个生产线被重新设计,以便在整个公司应用类似的精益概念。

前路漫漫
毫无疑问,未来几年制造业将发生改变,物联网设备将在这场转变中发挥作用。 但是,物联网(IoT)支援机器的即时影响有多大,有时会被高估量身定做。 制造业高管尤其需要注意物联网对安全和合规性的严重影响。

制造商须确保具备适当的架构,以处理物联网设备所带来的附带问题,特别是在敏感行业。 这不仅仅是一个技术难题。 幸运的是,工厂有许多其他方法可以改进现有程序、提高效率,并开始改善工作,包括使用精益六西格玛技术。

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