在0.44秒内,谷歌搜索结果将返回9770万个”物联网制造”结果。 装有传感器的设备能够主动监控自身健康的能力备受关注,因此可以积极进行维护,提高生产效率。 因此,据物联网分析公司(IoT Analytics)的资料显示,”制造业用IIoT(工业物联网)平台的全球支出将从2018年的16.7亿美元扩大到2024年的12.44亿美元,时隔7年有望达到40%的复合年增长率(CAGR)。
我会是最早承认物联网有潜力革新工业的人士之一。 尽管如此,物联网(IoT)支援机器的成功安装仍然存在很大的障碍,因此需要注意。 遗留机器、安全和法律问题，以及提高效率的较低的选择，构成了这些可能危害的大部分。
对于许多制造商来说，以目前机器的形式存在巨大的沉没成本。 这些机器是定制型机器,在物联网时代到来之前购买,一般购买,因此连接物联网机器的容量不足。 其中大多数是运行 Windows 95 或更早的系统（是的，您看对了）的专用 PC，这个问题仍然很普遍。
据一些估计，3D信号公司首席执行官安农·申菲尔德（Amnon Shenfeld）说，全世界有6000万台机器，其中90%没有连接。 与此同时，70%的设备是15年以上的。
然而，由于更换这些设备非常昂贵（如果甚至有新的硬件或软件的话），而且仍然能完成原来的工作，制造商不愿意扔掉这些设备。 “如果它没有坏，就不要修理它”这句话显然是制造商们所接受的。 HPE 和 IBM 等公司一直在推动一种概念，即旧计算机可以通过使用负担得起的传感器来与物联网兼容，但接口转换器只是问题的一部分。
出口限制适用于所有美国制造商。 一些制造商必须遵守特别严格的联邦法律，管理收集的数据和保存地点，特别是在航空航天等行业或政府签订重大合同的行业。 这可能会使采用物联网战略具有挑战性，因为这个问题不仅涉及技术问题，而且涉及合规和法律问题。
制造商应该慎重考虑，在提高生产率方面，除了昂贵的物联网战略之外，是否还有其他更便宜的替代品。 有时最简单的答案就是最好的答案。 举个例子，我在航空航天工业的前雇主成功地利用了直接的数据收集（手写KPI）、六西格玛来评估数据和精益制造废物减少概念，使生产率翻了两番。
毫无疑问，未来几年制造业将发生改变，物联网设备将在这场转变中发挥作用。 但是,物联网(IoT)支援机器的即时影响有多大,有时会被高估量身定做。 制造业高管尤其需要注意物联网对安全和合规性的严重影响。
制造商须确保具备适当的架构,以处理物联网设备所带来的附带问题,特别是在敏感行业。 这不仅仅是一个技术难题。 幸运的是，工厂有许多其他方法可以改进现有程序、提高效率，并开始改善工作，包括使用精益六西格玛技术。
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